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Can your new plant be a success?
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There have been quite a number of new
plants being built around the country, some have been failures
and some have been successful.
This article will discuss the requisites
for a successful venture into the complex realm of clothing
maintenance (dry-cleaning, laundry, wetcleaning and tailoring)
and the areas of fire and flood restoration and wedding gown
restoration.
The first type is usually the more
successful since he or she knows the “ins and outs”
of the hardcore day-to-day problems and operations.
They have worked at most of the jobs in
the plant and are familiar with the basic equipment and the
tribulations connected with its maintenance and operation.
They have a basic education of the
industry through the dissemination of valuable information by
the various trade journals which are available to them at no
charge.
They have had the exposure of trade shows
and seminars to keep them advised of the many advances in
technology, marketing and management.
The second type has used drycleaners
extensively and is quite impressed with the excitement of so
many small transactions being conducted, especially during the
busiest times of the day when there are many customers going in
and out of the customer service area.
The thrill of the noisy plant in the back
with the garments flowing and the employees busy at their work
stations present an atmosphere of good profitability.
The second type has had a college
education, usually in business management or marketing, and
feel that the industry is lacking in those attributes and
hungry for someone to elevate it to a more professional form of
business organization.
This person usually has been in the
corporate environment where the exposure to business tactics
and operations are on a more upscale level. They are used to
the pressures of their superiors “cracking the
whip” to get things done, and they despise the politics
involved with advancement in the corporate world.
Some of them have been the victim of
corporate down-sizing and have been laid off with a nice
separation package to help them adjust to the “other side
of the coin.”
If the second type is to be successful in
this industry, he or she must get an education on the actual
operations of a plant. This means taking the general courses
offered by the two major trade associations (International
Fabricare Institute and National Cleaners Association).
In the meantime, that person should try
to become familiar with the industry by visitations to plants
and even working on the clerical side of the industry to get a
feel for it. Who knows? They may decide that this is not for
them.
These requisites are a must, especially
for those who plan to actively participate in the business, and
helpful if they plan to hire a general manager to run the
business.
Where do these two categories of persons
need to go, and to whom do they need to go? That is the
question that must be answered.
The first person to go to is the
potential owner himself to survey the area of interest, but the
services of a demographic expert must be included in the
initial study to determine if that area is conducive and
practical for a profitable drycleaning business.
The next step is to seek information on
the equipment needed for the size of the operation chosen. They
can go to a distributor of equipment for advice and prices and
get a proposal. Or they can go to an experienced consultant to
prepare a generic equipmeft list describing the equipment
needed according to the financial strength of the buyer and
which will give the most production and quality to be attained.
In addition to the equipment list, the
consultant must write installation specifications to ensure
quality of materials and specifics on pipe sizes and
configurations, etc.
The buyer can take the generic equipment
list and shop it for bids among several distributors. If the
consultant and buyer both agree that the lowest bid is the best
bid, then the lowest bidder gets the contract.
Sometimes the next higher bid is the
better bid according to the quality of the equipment offered.
Service and stocking of spare parts is an
important consideration in all bids. In any event, the
consultant and buyer must then work closely with the
distributor to accomplish the best results.
The consultant is now under obligation to
offer telephone, e-mail and written consultations at all times
to the buyer (client).
The next step for the consultant, or
distributor, is to prepare an equipment layout and installation
specifications in order to apply for permits to install the
plant. In this regard, the distributor who gets the purchase
contract will assist in getting permits and licenses, etc.
The next step is to take the installation
specifications, equipment layout and equipment list with
description of the equipment to be installed to several
installers and electricians for bids. By having the
installation specifications the buyer can be confident that the
best in materials and workmanship are being used.
The installer must follow the
specifications, but if he feels that an adjustment must be made
for unforeseen circumstances, he must secure the permission of
the consultant before proceeding thereon. This writer has had
several cases where that took place, especially with selection
of materials available to the installer.
During the interim, the buyer has to make
all the real estate arrangements necessary for the location,
and he/she has to make arrangements with the bank for the
financial end.
Having enough money to finance this
venture is most important since going in under-capitalized can
be disastrous. You need money to live on besides carrying the
business during the initial unprofitable term.
The next requirement of the consultant or
distributor is to prepare the equipment layout. This document,
the installation specifications and equipment list are given to
the installers as part of the bid for cost including
electrical, mechanical and any building modifications.
As you can now foresee, the total cost of
installing a new plant is quite high since you must include the
extra start-up money and capital needed in addition to any
marketing campaign cost and demographic studies already
incurred.
The mix of equipment should be the best
that can be obtained in order to give the best quality work and
the most production. And the employees should be well trained,
or retrained, to produce thad quality and production required.
Creating an exceptional image
You must create a professional image to
the consuming public. This starts with the customer service
area.
The consultant’s client should have
been planning the façade of the customer service area
along with a pleasing and warm, but yet cool, décor of
the store. The counters should be both efficient and
attractive. There should be a tailoring area in the customer
service area with a dressing room.
And, most important of all, the customer
service representatives (CSRs) should wear attractive apparel
with your logo embroidered on one side and a name tag on the
other side, and they must be well-trained in customer service
relations.
Never have signs telling consumers what
you will not do, always be positive and tell them what you will
do. If you want to air condition the customer service area,
your back wall should be glass so customers can see your clean
and active plant operation. Of course, the best course would be
to air condition the entire building and not have the
separation wall.
If you are building your own plant from
the ground up, a large glass window surrounding the plant for
view by the public is a good drawing card to show your
professionalism, but you must be dedicated to a clean plant and
uniformed workers.
Having your plant’s name printed on
garment bags, hanger shields, etc., will keep your name alive
in the customers’ minds.
If you have a truck, it should be
lettered with simplicity and without tacky slogans beyond those
that connote quality work. The truck must be kept clean at all
times and parked at the entrance to your shopping area when not
in use. This is free exposure of your name.
Consistency of quality to establish a
brand
You must re-train any experienced
employees, especially pressers, to standardize their work in
accordance with the procedures that you, or your consultant,
have established. Inspection must be everyone’s job in
the plant. Use of the best supplies is mandatory since the
lowest price is not always the lowest cost.
Above all, you must have a constant
training program for reinforcement of your standards, and you
must spell out all requirements of your employees in an
employee handbook. Constant supervision is the job of your
manager, or yourself, or even both to ensure a smooth flow of
work.
My father once said: “You
can’t run the plant from the spotting board.” By
this he meant that you must be all over the plant to see that
it is running efficiently, and you can’t see what is
going on when doing one particular job.5
The critical opening week
It is crucial to the success of your
business to have a smooth opening week. If your pre-advertising
has brought you a large volume of work, make sure that you get
that work out on time and with the quality you purport to give.
If you don’t, it will be a disaster and you will create a
negative impression of your organization that could easily
bring you down. Be at the front area as much as possible during
that week and “turn on the charm.”
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